Kumba

KUMBA IRON OREINTEGRATED ANNUAL REPORT 2011

APPROACH AND OVERVIEW

MANAGING RISK AND RISK FACTORS

FOSTERING A RISK-AWARE CULTURE

KEY RISK FACTORS

Our approach

Kumba recognises that risk is an inherent and unavoidable aspect of its business. The company fosters a risk awareness corporate culture in all decision-making, and is committed to managing risk in a proactive and effective manner through a competent risk management framework. To support this commitment, risk is analysed in order to inform management decisions taken at all levels within the group. The principles of the risk analysis and management process are set out in the Kumba Risk Policy and Standard.

Management of risk is critical to the success of the company given its exposure to a wide variety of risks which could have a financial, operational and reputational impact on the group. Effective management of risk supports the delivery of Kumba’s strategic objectives.

The approach to the management of risk incorporates the following key steps:

Roles and responsibilities

The Risk Policy and Standard is supported by an integrated framework of risk governance and reporting, which regulates how the group manages the handling of risk. Through the combined assurance framework, critical processes, risks to these processes and assurance providers, are identified. Management is responsible for monitoring the progress of actions taken to mitigate key risks and reporting on this to the Risk Committee and the board.

Management is also responsible for the group’s system of internal controls and for annually reviewing its effectiveness in providing shareholders with a return on their investment that is consistent with a responsible assessment and mitigation of risk. This includes reviewing strategic, financial, operational and emerging risks, and compliance controls and risk management procedures, and their effectiveness.

KUMBA’S RISK MANAGEMENT PROCESS

Identification of risks

A consistently applied methodology is used to identify key risks at group business units, operations and projects. The risk management process involves holding risk workshops, at least once a year, at business units and sites, as well as a workshop at the crucial stages of every project. Key risks are updated regularly.

The Risk Committee facilitated a board risk workshop in 2011, in which the board identified headline risks to be mitigated and managed.

Analysis of risks and controls

Once a risk is identified, the process seeks to evaluate impacts, whether these are of a financial or non-financial nature, to determine what might cause them to occur and to assess the likelihood of their occurrence. Consideration of current controls to mitigate those risks is also undertaken in order to draw up a prioritised register of risks.

Determination of management actions required

If additional controls are required, these will be identified and responsibilities assigned.

Reporting and monitoring

Management is responsible for monitoring the progress of actions to mitigate key risks and is supported by the group’s internal audit programme which evaluates the design and effectiveness of controls to mitigate key risks. The results of the key risk management process are reported to the Executive Committee every month and to the Risk Committee and board every quarter.

Headline risk areas are:

  1. Regulatory, political and legal aspects
  2. Infrastructure
  3. Ore Reserves and Mineral Resources
  4. Environment
  5. Employees’ safety and health
  6. Employees
  7. Impact on communities
  8. Foreign exchange
  9. Commodity price and demand
  10. Operational performance

KEY RISK FACTORS

1.

Regulatory, political and legal

Kumba’s businesses may be affected by political or regulatory developments, including changes to fiscal regimes or other regulatory regimes, in any of the countries and jurisdictions in which it operates.

Root cause Impact Mitigation
Mining operations and development and exploration projects are subject to extensive legislation and regulations. Legislation of this nature could allow governments where Kumba currently operates to extend fiscal regimes. This could affect the economic viability of a mining project and/or operation, place security of tenure in jeopardy, threaten expansion, put investment at risk and harm the reputation of Kumba and the mining industry.

Kumba’s subsidiary SIOC is involved in legal action over the mineral rights of Sishen mine.

Unforeseen changes to legislation, regulations and standards could impact on Kumba’s licence to operate and increase the cost of production. Failure to comply with regulatory requirements could result in the revocation of Kumba’s consents, licences and other rights required to conduct its business. Legal disputes may affect Kumba’s reputation, relations with government and key stakeholders as well as future earnings and cash flows. Poor relationships with stakeholders may lead to those stakeholders not having a clear understanding of Kumba and not giving the company their support. Kumba monitors regulatory developments and either draws up or updates applicable policies and procedures to ensure compliance. All necessary actions are being taken by Kumba management to protect the interests of the company, its employees and shareholders from legal disputes. Kumba promotes early engagement with its stakeholders in terms of a defined policy.

2.

Infrastructure

Inability to obtain adequate support installations and facilities, and related services with respect to infrastructure (the areas of water, power, roads, railways and ports, for example).

Root cause Impact Mitigation
Kumba does not own or operate any of the logistical assets required to transport its products. Kumba exports iron ore to international customers through a single channel rail and port. Labour and other operational risks associated with managing the rail and port operators’ assets fall outside Kumba’s direct control.

 

Inadequate support installations and facilities, and related services, principally in the areas of rail, port, power and water, may affect the sustainability or growth of the business, leading to a loss of competitiveness, market share and reputation. Kumba promotes the early development of integrated strategies and alignment with the infrastructure owner/operator. It fosters the development of relationships by participation in industry groups, ongoing engagement at the highest level with key suppliers and service providers, and by lobbying to ensure effective service from key utility providers.

3.

Ore Reserves and Mineral Resources

Kumba’s Ore Reserves and Mineral Resources are subject to a number of assumptions which may be incorrect.

Root cause Impact Mitigation
All assumptions related to Ore Reserves and Mineral Resources are long term in nature and are subject to volatility owing to economic, regulatory or political influences.

Mining by its nature depletes finite resources. In Kumba’s case, the company’s resource base is primarily in South Africa (Northern Cape and Limpopo provinces).

Failure to maintain or enhance existing reserves or develop a sufficient number of new operations could negatively affect Kumba’s strategic objective of delivering on growth projects and, ultimately, on its prospects for the future. Resource exploration and development are speculative in nature and characterised by a number of significant risks. Kumba is experienced in managing Ore Reserves and Mineral Resources and has robust procedures to reduce the likelihood of significant variation. All factors are consistently monitored by management. New mining properties are identified through an active exploration programme while current operations are expanded by the application of technology to beneficiate lower-grade iron ores. Kumba is investigating a second mining footprint.

4.

Environment

Kumba operations may pose environmental risks in the form of dust, noise or leakage of polluting substances from site operations and uncontrolled breaches of tailing dam facilities. Any impact on air quality, water purity and the land could cause harm to employees and surrounding communities.

Root cause Impact Mitigation
The mining process, including blasting and the processing of orebodies, can generate dust and noise and requires the storage of waste materials in liquid form.

 

Potential impacts could result in harm to the environment, water purity, air quality, employees, surrounding communities, fines and penalties and statutory liabilities for environmental remediation. There may be other financial consequences that could be significant. Any underestimated or unidentified rehabilitation costs will reduce earnings and could materially and adversely affect Kumba’s asset values, earnings and cash flows. Kumba has a well-developed culture of compliance and risk management. Against the background of applicable legislation, these activities are closely monitored to limit the impact its operations have on the environment. This extends to electricity consumption, carbon dixoide emissions, water quantity and quality, dewatering, biodiversity, waste rock dumps, non-mineral waste, hydrocarbon spillage and dust emissions.

5.

Employees’ safety and health

Failure to maintain high levels of safety may result in harm to employees, contractors and communities near Kumba’s operations.

Root cause Impact Mitigation
Mining is a hazardous activity. Kumba operates in a sector that is subject to numerous safety and health regulations. A significant growth in mining and production volumes and a consequential increase in employee and contractor numbers across the group, increases the risk of injuries.

Exposure to noise and dust are the most significant occupational health risks facing Kumba, given the hazard profile of the business. HIV/AIDS infections and failure to comply with evolving regulatory health standards and adopt high levels of health management pose further health-related risks for Kumba.

Failure to maintain high levels of safety can result in harm to employees, contractors and communities near Kumba operations and damage to the environment. Failure to meet safety objectives may be contrary to the company’s values, impact on its reputation as a good citizen, affect the morale of employees, the achievement of production targets and the group’s licence to operate. Kumba’s reputation could be damaged and this would have significant consequences for a wide variety of stakeholders, including investors, government and trade unions. Kumba places a very high priority on safety, investing considerable resources in maintaining and raising standards and constantly reviewing practices to improve safety performance at all its operations.

Health-related risk mitigation includes improved occupational hygiene practice through the allocation of sufficient resources (equipment, competent people, facilities and quality assurance systems); improved medical surveillance programmes in order to distinguish between workplace noise-induced hearing loss, noise-induced hearing loss that is not caused by the job an employee does and hearing loss caused by a particular medical condition; and implementation of corporate hearing conservation programmes and standards as well as the implementation of dust suppression programmes.

Kumba provides anti-retroviral drugs and confidential counselling and testing (CCT) to employees with HIV/AIDS and runs education and awareness programmes to help prevent employees and members of their families becoming infected or spreading infection. Kumba also implements a disease management programme providing employees, contractors and communities with medication and related therapy.


6.

Employees

The inability to recruit, develop and retain appropriate skills, the risk of potential strikes or other industrial relations disputes.

Root cause Impact Mitigation
Kumba is, to a great extent, reliant on the large number of people employed in its operations.

Despite Kumba’s good relations with bargaining unit employees and their trade unions, the group remains exposed to risks posed by organised labour disruptions and disputes.

The strong commodity cycle and the large number of projects being developed in the resources industry have led to an increased demand for skilled personnel.

Failure to retain skilled employees or to recruit appropriate new staff members may lead to increased costs, interruptions to existing operations, and delays in the developing of new projects.

A labour disruption could result in production and financial losses while a high employee turnover could result in the loss of critical skills and corporate memory.

Kumba seeks to mitigate the threats posed by a unionised workforce through a process of constructive dialogue with trade unions and the maintenance of effective working relationships.

Kumba recognises that the war on talent is about to increase and a number of strategies have been implemented to attract, retain and develop best talent. The company continues to make refinements to its human resources activities to ensure that Kumba remains attractive to prospective employees.


7.

Impact on surrounding communities

Mining operations affect communities in close proximity to Kumba operations.

Root cause Impact Mitigation
Dewatering associated with mining activities at Sishen and Kolomela mines, along with the Dingleton community’s proximity to the mining operation at Sishen mine, may have impacts on Kumba’s organisational responsibility and capability. Dewatering results in the depletion of underground water – the main source of water for surrounding farmers. The Dingleton community’s proximity to the mining operation poses both safety and health risks to the community. This could result in fines, penalties and liabilities to third parties for injuries.

 

Kumba has developed comprehensive processes to enable its business units to effectively manage relationships with communities and actively seeks engagement with all communities affected by its operations. Kumba has commissioned groundwater impact studies to address dewatering. There is continuous engagement with the Dingleton community representatives regarding the resettlement.

8.

Foreign exchange

Kumba is exposed to currency risk where transactions are not conducted in rands.

Root cause Impact Mitigation
Kumba’s iron ore export prices are determined in US Dollars and the company negotiates iron ore prices in that currency with customers. Transactions denominated in foreign currencies expose Kumba to exchange rate fluctuations and could result in economic or accounting losses.

 

Kumba sells US Dollar export proceeds on a short-term rolling forward basis with the view of reducing any short-term cash borrowings and matching the cash requirements of the company on a day-to-day basis. US Dollar export proceeds act as a natural hedge for operating activities while major capital expenditure is hedged.

9.

Commodity price and demand

The price of iron ore is subject to wide fluctuations.

Root cause Impact Mitigation
Fluctuations in the price of iron ore and the freight rate can occur. These reflect underlying global economic and geo-political factors, industry demand and supply balances, and product substitution. Demand for Kumba’s products is influenced strongly by world economic growth, particularly in Europe and Asia (notably China). Kumba remains dependent on robust economic growth in China which, in turn, ensures substantial demand for iron ore. Kumba’s exposure to China’s economic fortunes and economic policies has increased. Lower economic growth in China could have a negative impact on Kumba’s revenues, cash flows, profitability and asset values. If commodity prices remain weak for a sustained period, Kumba’s ability to deliver growth in future years may be adversely affected as growth projects may not be viable at lower prices.

 

Kumba manages this risk through constant monitoring of the markets in which it operates. This includes examining such aspects as economic growth, iron ore supply and demand, and the implications these have for spot price of iron ore and movements in the freight rate.

10.

Operational performance

Failure to meet production targets and/or project delivery times and costs.

Root cause Impact Mitigation
Kumba’s operations are subject to the risks and hazards normally encountered in opencast mining operations. These risks include environmental hazards, such as unexpected geological pressures and ground subsidence, and operational risks relating to materials handling, industrial accidents, blasting and removing material from opencast pits. Mining and beneficiation processes also rely on key inputs, for example, fuel and electricity.

Appropriate insurance can provide protection from some, but not all, of the costs that may arise from unforeseen events.

Kumba seeks to develop new mining properties and expand its existing operations as a means of generating shareholder value. Unanticipated delays and complications with respect to the execution of projects along with an increasing demand for regulatory, environmental and social approvals may result in significant increases in construction costs and/or delays in construction.

If any of these risks should materialise, such an event could result in serious harm to employees and contractors, delays or losses in production, increased production costs and a possible increase in liabilities.

Disruption to the supply of key inputs, or changes in their pricing, may have a material and adverse impact on the value of Kumba’s assets, costs, earnings and cash flows.

Failure to meet production targets could result in increased unit costs. The impact would be more pronounced at operations with high fixed costs.

Significant increases in construction costs and/or delays in construction could materially and adversely affect the economic viability of projects and consequently affect the value of Kumba’s assets, costs, earnings, cash flows and prospects.

A number of strategies have been implemented to mitigate this, including management oversight of operational and project performance through regular briefings, increased effectiveness of procurement activities through participation in the Anglo American plc Supply Chain and other asset optimisation business improvement initiatives to reduce costs

Kumba has also established project delivery and management practices and capabilities to ensure project delivery ahead of schedule and below projected costs.


Eugene van Staden, a process controller, performs an inspection of the rail line at Kolomela mine.
Eugene van Staden, a process controller, performs an inspection of the rail line at Kolomela mine.